Jinghui Industry Limited
Jinghui Industry Limited
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Typical metallization types:
● Ceramic body + Silver (Ag) plating
● Ceramic body + Molybdenum-Manganese ( Mo-Mn) metallization
● Ceramic body + Molybdenum-Manganese ( Mo-Mn) metallization + Nickle ( Ni ) plating
● Ceramic body + Tungsten ( W ) metallization + Gold ( Au ) plating
Special types are available according to customer's drawings or samples
Main characteristics of Metallized alumina ceramics
● Min. electric resistance and vacuum tightness, and less than 1×10-11 Pa•m3 / s
● High bonding/brazing strength, It can be up to 150 MPa after brazing
● High mechanical strength, flexural strength can be up to 338 MPa
● High insulation, anti-chemical and anti-aging. It will be free of rust forever
Description of metallized alumina ceramics
Jointing ceramics to metals or ceramics to ceramics has been extensively used in many electronics, electrical, high vacuum technology, medical technology, and sensor technology. Brazing is often the preferred method for joining process because of its capability for joining dissimilar materials, high reliability and precision production tolerance. To join ceramics to ceramics or to metal, the critical issue is the poor wettability of ceramics by filler alloys. This problem is usually solved by treating the ceramic surface to give them metallic characteristics. Then a metallic layer will be applied on the ceramic end surface, cylindrical surface or a specific section of the ceramic body. The most widely known metallization process is the molybdenum and tungsten process.
In order to enhance the wettability of the solder at the brazing/bonding process, a preferred metal coating is always deposited as requested following by Mo/Mn or W layer. Also, the coating will prevent the metallization into oxidizing.
Applications:
Vacuum interrupters, Vacuum circuit breakers, Feed-through insulators, Headers, High-power receptacles, Insulating discs, Insulator rings and cylinders, Precipitator products, Power switches, Traveling wave tubes, Windows, Power grid tubes, X-ray tubes
|
General |
Property |
Units |
99%Al2O3 |
95%Al2O3 |
ZrO2 |
| Mechanical | Density | g/cm3 | ≥3.80 | ≥3.60 | ≥6.0 |
| Water absorption | % | 0 | 0 | 0 | |
| Hardness | HV | 1700 | 1500 | 1300 | |
| Flexural strength | Mpa | ≥338 | ≥320 | ≥1200 | |
| Compressive strength | Mpa | ≥2240 | ≥2000 | ≥1990 | |
| Fracture toughness | Mpa m 1/2 | 4-5 | 3-4 | 6.5-8 | |
| Thermal | Max. service temperature (Non-loading) | ℃ | 1600 | 1450 | 1000 |
| CTE (20-800℃) | 1×10 -6 /℃ | 6.2~8.0 | 5.0~8.0 | 8.0~9.5 | |
| Thermal shock | T(℃) | ≥200 | ≥220 | ≥300 | |
| Thermal conductivity (25℃ ) | W/m.k | 29 | 24 | 3 | |
| Specific heat | 1 x 10 3 J/(kg·K) | 0.78 | 0.78 | 0.46 | |
| Electrical | Volume resistivity (25℃ ) | ohm.cm | ＞1 x 10 14 | ＞1 x 10 14 | ＞1 x 10 11 |
| Insulation strength | KV/mm | 18 | 18 | 17 | |
| Dielectric constant (1Mhz) | (E) | 9.5 | 9.5 | 29 |
We also produce lots of different types of metallized ceramic cylinders for electron tubes, vacuum interrupters, vacuum breakers.
1. Vacuum packing with desiccant as an inner package;
2. Then, exported carton as an outer package.
3. Finally, it will be packed with a wooden case if needed.
4. We regularly use DHL, UPS, FedEx, and TNT to ship small parcels.
5. For large volume order, we could ship it by sea as per customers' needs.
Q1: Is it available to produce customized products?
A: We always support custom-made metallic coated ceramic insulators as per different dimensions, designs, metallization, and platings.
Q2. When can I get the price?
A: We regularly quote within 24 hours after we get your inquiry. If you are in urgent need of getting the price, please call us or tell us in your email so that we will proceed with your inquiry as a priority.
Q3. How long can I expect to get the sample?
A: After you pay the sample charge and send us confirmed files, the samples will be ready for delivery in 4 weeks. The samples will be sent to you via express and arrive in 3-5 workdays. You can use your own express account or prepay us if you do not have an account.
Q4. How long does the whole procedure being worked out?
A: After you place an order, the manufacturing time is about 25 working days.
Q5. How to ensure quality?
A: The dimension out of any batch will be carried out sampling inspection per International AQL standard. A 100% cosmetic inspection will be done.
Q6. Are you a factory or trading company?
A: We are a professional manufacturer. We are warmly welcome clients from worldwide to visit our factory and cooperate with us.